Whilst in recent years the Italian and Dutch LPG manufacturers seem to have stood in developing their systems (excluding of course any recent direct injection systems) the Poles have made massive steps into making their systems the best performing, most reliable and technically the most advanced in the world. Wrong. The mixer is linked to the reducer using rubber fuel hose. If they need to be removed then this is a service CRD Performance do offer but labour costs are charged on a time-taken basis and the vehicle will need to be left for the engine to cool. The third factor is how complex the front-end installation is, how long it takes to fit the kit securely and neatly into the engine bay and also whether a ‘valve care’ or fuel return system is required. AC. Sadly, due to the lower purchase cost of some of the Eastern European LPG kits, they can attract less competent installers who, for very little cost, will fit a full LPG system in a day (a day!). The basic kit comprises of an electronic means of switching the gas on with a switch and fuel gauge inside the vehicle and a reducer, sometimes called a vapouriser and a mixer. Installation costs at CRD Performance range from £1500.00 plus Vat for a small, easy to install 4 cylinder diesel car to approx £2000.00 plus Vat for a medium-sized 4 cylinder van. These are fitted as close to the inlet valve as possible and, in some cases, straws are inserted into the manifold to better achieve the optimum distance. Whatever the fault or cause of your Diesel Particulate Filter (DPF) related problems, CRD Performance offer a comprehensive diagnostic check and repair solution for most cars and light vans. As no further cleaning chemicals are required, just time and use of the dyno, customers are welcome to negotiate any further costs with CRD Performance at the time of booking. With the Gas system switched off our Diesel Control ECU reverts to a fully mapped high fuel rail pressure setting, therefore restoring engine power back to standard. From United Kingdom. Cannock. Please click ‘Details’ for price and availability, fitment, and part number compatibility. Hi all, I have a Vauxhall Astra 1.7CDTi, Common Rail Diesel Engine. I have a 2007 Vauxhall Astra diesel 1.7 CDTi. By depressing the accelerator pedal with the ignition off, while at the same time observing the engine bay for any movement of linkages or cables connected to the throttle body, it is possible to determine if the throttle control is mechanical or electronic. When running vehicles on LPG, the low carbon content effects how the valve wears in the cylinder head. Alisei Sequential Injection Made By Zavoli. When the injectors open, liquid gas enters the inlet manifold, where it quickly expands and turns to vapour. Due to their location inside the combustion chamber the inlet manifold usually has to be removed and then, due to carbon build up around the seat, a special puller is used to extract them, sometimes with risk of damage. 0 445 110 118 £CALL. The injectors are attached to the nozzles via small bore flexible fuel hoses or attached directly to the nozzles themselves, depending on the type of kit used. This method retains the high pressure diesel atomisation and further improves fuel savings and tailpipe emissions (including CO 2 reduction). ... A forum community dedicated to all Vauxhall owners and enthusiasts. Stag system. Cars and vans are not the only vehicles fitted with petrol injection systems, we get enquiries for motorbikes, scooters & motorcycles, also Jet Ski and other marine use including speedboats and hovercraft, even aeroplane engines. If we either cannot complete for any reason the cleaning cycle or if we find that the clean hasn’t unblocked the DPF we will only charge the customer two thirds of the agreed fee. The majority of LPG kits are manufactured in Holland, Italy and Poland. New. A replacement set of injectors for a Transit Connect from Ford, for example (available complete with inlet manifold only), will cost you over £1000.00 + vat, plus labour. Get the best deals on Vauxhall Genuine OEM Car & Truck Fuel Injectors. All new diesel vehicles are now fitted with a diesel particulate filter to help trap and burn off harmful diesel smoke emissions. Regardless of any fuel contamination or lack of regular LPG system servicing, these injectors, unlike most injectors used in aftermarket installations, have a very high failure rate. I’ve met Frank and his son Dave Massey, on a number of occasions and what a knowledgeable pair they are! As a general rule, if there is any throttle body movement, the throttle is cable controlled. Ask for Eddie or Vinny to discuss your requirements. Please contact Bert Clegg for further details. Watch. Manchester Windscreens(Bridgewater Windscreens). The vehicle pictured utilises the later N57 engine, which can also be found in the BMW 3 Series E90/E91/E92/E93 325d/330d/330xd, the BMW 5 Series F10/F11 530d, the BMW X5 E70 xDrive30d, the BMW X6 E71 xDrive30d, the BMW X3 F25 X3 xDrive30d, the BMW 7 Series F01 740d/740d xDrive, the BMW M550d xDrive and numerous other vehicles. Final set up and calibration is carried out by a skilled fuel injection engineer using our rolling road where necessary to ensure the best possible performance is achieved followed by further on the road map refinement ensuring optimum driveability and performance. Rolling Road, Oscilloscope, Smoke Machine, Sensor Simulator, Coda Fuel Flow Tester etc. Frank is one of the most respected automotive trainers in the UK and specialises in both petrol and diesel engine diagnostics. Great Savings Free Delivery / Collection on many items Other Vauxhall models are the Aglia, Antara, Cascada, Combo, Frontera, Insignia, Meriva, Mokka, Movano, Omega, Signum, Tigra, Vectra, Vivara and the Zafira series. Most LPG installers tend to try several makes and then, for whatever their reasons choose one make they feel comfortable with, this may be due to the complexity of that kit and their technical ability. A 4 Cylinder LPG system fitted to an average power, standard family Saloon, Coupe or small van, using a single hole toroidal LPG tank. This has a cooling affect on the charge entering the engine which is beneficial to the combustion process, allowing a more condensed air-fuel mix. You can cancel your email alerts at any time. This re-mapping of the ECU disables any DPF regeneration functions and also cancels out any specific fault codes that would normally cause the EML to come on. A Kg of CNG equates to approximately 2 litres of LPG (60 pence per litre). For internal combustion to take place in a car’s engine, the car needs both oxygen and fuel. Some owners may even wish to use the Diesel Blend system for performance; during development we often ran our test vehicles in this way and, unlike an ECU Re-Map or tuning box which use extra diesel when driven hard, we benefited by using a cheaper gaseous fuel instead. LPG kits are available in 4, 6 and 8 cylinder configurations. It is designed to draw varying amounts of gas vapour into the inlet stream relative to the air flow passing through it into the engine. If this procedure fails, for whatever the reason, and the DPF becomes too blocked for an active regeneration to be effective, then a Technician, by using a vehicle specific scan tool may be able to initiate a safe and controlled forced regeneration of the vehicles DPF. Before choosing what repair options are available we need to clarify with the vehicles owner that whatever the original faults or cause of the vehicles DPF failure, these still need to be correctly diagnosed and rectified unless in some cases where certain fault codes may be cancelled out as part of a re-map. will the owner wish to remove and refit the same system to his next vehicle? If a customer insists we replace the DPF without first attempting to clean it we will still do this although we’ll advise them against this. You may think the cost of replacing your Vauxhall Astra fuel injector will seriously damage your finances but luckily with the help of PartsGateway, it is not the case. Set Of 6 Fuel injector fit VW GM Fiat Coupe Opel Vauxhall Astra Zafira 2.0 Product Description We only use quality OEM Original Equiment Manufacturer fuel injectors cores (Bosch / Denso / Siemens / Delphi / Rochester / Keihin / etc) These later type vehicles frequently suffer from injector failure. The Vauxhall Astra is a small family car range that was launched by the British manufacturer in 1979. Tuning and re-mapping for better performance and economy, using Quantum Tuning, is still a significant part of our business but we’ve definitely seen a change in trend; the emphasis now seems more towards diagnosing faults and recovering or even renewing restricted DPF’s. The early systems used a mechanical metering head but, from about 2002, vehicles were fitted with GSI systems with electronic type LPG injectors. We also provide our DPF Regenerator cleaning service on its own and without any diagnostic tests or repairs. Looking to find and buy Vauxhall Fuel Injector Parts, Car Vauxhall Fuel Injector Spares, Replacement Fuel Injector Parts? Calculated savings are approximate and typical. Including Filters and Seals (if required). Buy Opel Fuel Injectors for Vauxhall Astra and get the best deals at the lowest prices on eBay! This gas/air mixture not only produces more power but also helps the often difficult to burn heavy diesel fuel to burn more fully, release more energy and reduce smoke and particulate emissions. A replacement set of injectors for a Transit Connect from Ford, for example (available complete with inlet manifold only), will cost you over £1000.00 + vat, plus labour. The ‘single point’ conversion is so called because it has one single point of gas entry into the vehicles engine. Stag are by far Poland’s No1 LPG/CNG equipment manufacturer supplying over 75% of the domestic market. Correct removal procedure also involves re-mapping the vehicles Electronic Control Unit (ECU) so it no longer checks that the diesel particulate filter is still in place. Unlike a petrol engine with spark ignition, which can be converted to run fully on Gas with the petrol switched off, diesel is still required at all times for the Gas to ignite. If you can’t find what you need Please Call: 02392 650404 – FULL 12 MONTH WARRANTY ON ALL INJECTORS! CRD Performance are the first Specialist DPF Repair Centre in the North West of England to equip their state of the art workshop with the latest forced DPF regenerator cleaning machine built in the USA exclusively for BG Automotive Cleaning Products. This section covers the potential reliability issues that you might have with the Astra H.Click on the buttons below to read more about the typical problems that fall outside the scope of routine maintenance. Stag permanently employs about 500 staff in Bialystok Poland and in peak demand times this often increases to about 850. Buy Fuel Injectors for VAUXHALL Astra Mk5 (H) Estate (A04) cheap online. To prevent the reducer freezing, a small modification to the engine’s cooling system is made, to allow warm engine coolant to pass through the reducer. The LPG filler doesn’t include a body-colour paint match option and it will be mounted in the simplest and most convenient position. CRD Performance first used the AC. Alternatively, there is an Enterprise Car Hire at the entrance to our Industrial Estate. The cubic capacity (cc) is of less importance because large LPG injectors cost the same as small ones. Part Number: 16267710 VM Number: 8974891360. The fifth generation Astra is the car that competes on its own terms. Until recently, it was normal practice for common rail diesel fuel injection specialists like CRD Performance and even some general repair garages to completely remove these troublesome filters. Then maybe, just maybe, AutoVillage can help. If you meter and measure the impedance (ohms) of these Necam injectors you will find they are approximately 20 ohms, which means when operating at a typical battery voltage of 13.5 volts, there is just 0.675 amps flowing through them. Additionally, customers are welcome to contact us to discuss the options available. Hi guys, I've just joined the forum having bought a 2017 Astra 1.0 SRI with a seized engine, I've already sourced a replacement engine but I need to know if I need to code the new engines injectors to the ECU. Additionally, manifold pressure is used to further modify the gas output pressure, ensuring that the difference between the gas pressure and manifold pressure remains constant. The Vauxhall range contains engine sizes that include the Vauxhall Corsa 1,400cc and the Vauxhall Astra 1,600cc. Honda CR-Z SP I-VTEC IMA Hybrid Electric STAG LPG conversion. Sony for example may build the best amplifier, Technics the best Tuner and Mission by far the best speakers. Diesel tuning boxes or ‘black boxes’, as they are sometimes known, have been around since the mid nineties when diesel engines started using computerised electronic control units (ECUs) to precisely control fuel delivery. As for the Dutch sytems; Prins build their own electronics and reducers but buy their injectors from Keihin in Japan. The cause of failure must still therefore be diagnosed, to prevent the subsequent failure of any replacement DPF unit. The main difference between the Select-A-Map unit and previous generation tuning boxes is the way in which it controls the diesel by creating a 3D map, using engine speed and load, replicating a proper ECU re-map. The EML comes on and the vehicle sometimes defaults to an emergency limp home mode where the engine’s speed and power is restricted, re-starting the engine sometimes restores normal power and temporarily clears the EML. Saab 93 9-3/Vauxhall-vectra-astra/ Injector Rail 1 . Some less scrupulous Re-Mapping companies lacking proper software programming experience, often re-programme the ECU so that after DPF removal not just DPF fault codes are cancelled but often all other non-related codes are too. A free courtesy vehicle can be made available, provided we are given sufficient notice and you have your own 3rd party road risk insurance. As fuel injection specialists, with lots of diagnostic test equipment at our disposal and also an involvement in research and development for LPG/CNG Diesel blend systems (See the CRD Technology website for more information), we make it our business to properly evaluate all makes of kit. Dyno-Clean, a strong non flammable DPF carbon cleaning solution is introduced through the running engine and left to soak inside the DPF; this is followed by several hard runs on our rolling road to break down and ignite the soot inside the DPF turning it into carbon dioxide. Fuel injectors were a very useful development from the old carburettor system as they improve the fuel efficiency of cars while also reducing pollution. Bosch CR injector. For this reason, LPG systems for direct injection petrol engines are usually vehicle-specific. Vauxhall Corsa Diesel Injector 55567729. Instead of reducing fuel rail pressure the diesel injector opening times are reduced. Most installers don’t like change and are sometimes only too quick to criticise other systems, often labelling them cheap or just rubbish, especially those systems originating from Eastern Europe. Fitted 2006-onwards Astra/ Corsa/ Combo 1.7 CDTI. All vehicles installed with a DPF will at some stage perform a passive or ECU controlled active cleaning cycle (regeneration) when their DPF becomes restricted or partially blocked. Including Filters and Seals (if Required). Through our network of Car Breakers, Car Dismantlers, otherwise known as Scrap Yards. There was a little fuel coming out from the top of the injectors. The usual reply is 'but there is no diesel coming from injectors so it must be the edu. 0 445 110 118 £CALL. Vauxhall Diesel Pumps. For more details on DPF removal please read our dedicated section from the home page. Other Vauxhall models are the Aglia, Antara, Cascada, Combo, Frontera, Insignia, Meriva, Mokka, Movano, Omega, Signum, Tigra, Vectra, Vivara and the Zafira series. The Regenerator connects to the engines throttle body, downstream of any sensors or intercooler, it controls the air flow whilst administering, under high pressure, a precisely metered jet spray of DPF cleaning fluid. There definitely are some “rubbish” kits on the market, but just because kits or parts come from countries where manufacturing costs are lower, it shouldn’t be thought said they are all rubbish – far from it! Replacement new OEM filters can sometimes cost well in excess of £1000.00 whilst some used unit’s purchased from car breakers often cost around 50% of retail cost and have no guarantee of working until fitted to the vehicle. If you can’t see your injector listed, or if you need any assistance or advice, please contact us Part […] If the soot content is too high, then, for safety reasons and the known risk of a DPF fire this procedure is not permitted in software on an ever increasing number of vehicles Manufacturers ECU’s. The vacuum in the inlet manifold pulls the oil through the system and the flow rate is adjusted via a small tap, using the drip-glass to count and regulate the time between drops. They then try to convince every potential customer, on every new enquiry, that their chosen make is the best one to have no matter what their vehicle. Polish LPGTech System fitted to a Jeep SRT8. Looking to find and buy Vauxhall Astra Fuel Injector Parts, Car Vauxhall Astra Fuel Injector Spares, Replacement Fuel Injector Parts? If the vehicle is an auto, the gearbox may sometimes seem to stick in a high gear when setting off and then not change through the gears as normal; once again, re-starting the engine may clear the EML and temporarily re-set the gearbox fault. Fuel injectors were a very useful development from the old carburettor system as they improve the fuel efficiency of cars while also reducing pollution. Remove. Vauxhall Astra Injector Leak Off Connector Kit Bosch Diesel 4 Cylinder | Vehicle Parts & Accessories, Car Parts, Air Intake & Fuel Delivery | eBay! Make offer - Vauxhall Astra 1.7 CDTi Diesel Engine Fuel Injector 0445110118 8973000912 Fuel Rail With Injectors 0280151258 55572731 (Ref.1089) Vauxhall Adam 1.4 EUR 32.79 The yellow DPF warning light symbol comes on more and more frequently or sometimes stays on and doesn’t go out at all. Make offer - Fuel Injectors And Rail 55573667 (Ref.1254) Vauxhall Astra J 1.6 Petrol Vauxhall Astra 1.7 CDTi Diesel Engine Fuel Injector 0445110118 8973000912 EUR 85.21 For this reason we have decided to introduce a lower cost budget installation option as an alternative to our standard high quality installations. If you can’t see your injector listed, or if you need any assistance or advice, please contact us Part […] We also have to take into account whether the inlet manifold must be removed and whether additional extra long LPG ‘straws’ or gas nozzles need to be installed. The cost of installation will largely depend on installation complexity and time, which in turn will depend on vehicle make, the type of tuning box, ease of installation and also whether or not a rolling road dyno setup is required. Why not speak to one of diesel injection specialists today? Cheap Vauxhall Car Fuel Injector and Original Fuel Injector Parts Search and Find Vauxhall Fuel Injector Spares and Replacement Parts Through our network of Car Breakers, Car Dismantlers, and Scrap Yards we can source and supply Discounted Car Vauxhall Fuel Injector Parts and Fuel Injector Spares to you, no matter where you live. We are sometimes offered more in scrap value for old units than what a new copy DPF replacement unit costs, which must tell you something about the differences in materials used in the vehicle manufacturers original filters. A faulty crank sensor will stop the ecu and edu from working so no fuel flows to injectors. Vauxhall Astra Injector Rail 55490702. While conventional injectors are (on most engines) accessible and easy to remove, this is not always the case with direct type injectors. One of the few companies we believe manufacture and sell only their own equipment is BRC in Italy. During the engine’s warm-up period, or with the Gas system switched off, the control unit automatically reverts the fuel pressure and engine power back to standard. Diesel is a very difficult and slow fuel to burn and that’s why diesel engines tend to smoke excessively under hard and fast driving conditions. All my items come from a pet-free & smoke-free home. As one of the LPG industry’s few installers to originate from a specialist fuel injection background, CRD Performance are well known and respected in the motor trade as leading LPG installers and Factory fitted LPG System trouble-shooters. For very high power engines it may be necessary to install 2 reducers or at least one high power type unit. Ironically, the largest LPG equipment manufacturing company in the world, Landi Renzo, who are also Italian, not only buy their electronics from AEB also, but they own them too! CNG installation costs are similar but with an additional cost for the CNG tank(s) filler, pipe work and CNG reducer, increasing the cost by approx. If we had to choose today, just one make of LPG system, based on reliability, cost, suitability, performance, driveability and value for money (for ALL non direct injection types of vehicles) the unanimous choice from all at CRD Performance would without any doubt whatsoever be the AC. The reducer is mounted inside the engine compartment; this part converts the liquid from the tank into gas vapour in a controlled manner relative to gas demand. Without going into too much detail of all the Stag systems features we can summarise and say that whatever the engine capacity, number of cylinders, BHP or engine type, the Stag system is able to cope with it. I bought the vehicle with the engine half stripped due to overheating, but it was running fine before then. Alternatively, the same Stag ECU control system can be installed by CRD Performance but using the best available and most suitable make injectors and reducer(s) to suit the performance requirement of the vehicle. The first video is from Phil Ellisdon, the owner of ASNU; he liked the Australian company so much that he bought it! Small Home-fill overnight filling stations are available through BRC GB, but it is the user’s responsibility to declare usage and to pay duty and VAT (approx. For forced induction engines and high capacity engines there is an electronic system available that uses a bottle and pump with a small electronic control unit that connects to the LPG injector wiring. Although CNG can be compressed and cooled to become LNG (liquefied natural gas) this is not commercially viable on small to medium cars and vans due to the storage tank costs involved. Vauxhall Astra injectors. CRD Technology are currently seeking investment for global expansion. The ECU then normally raises the engine speed and controls the amount of diesel whilst it ignites and burns inside the filter in an attempt to burn off the soot. Although its lower octane rating limits how much diesel substitution can be made, with a good ECU remap, it’s possible to achieve savings that are quite close to that of CNG. Brand: Vauxhall. On most vehicles, when carrying out a Gas conversion, reliable ignition live and rpm/tacho signals are usually difficult to locate; the Diesel Control ECU is able to generate and supply these, along with all the injector input signals. The Astra J was produced by General Motors and sold under a few brand names – Opel in Europe, Vauxhall in the UK and a different looking Buick Excelle in China.. The electrics are installed using much quicker methods too, retaining the standard wiring insulation that is supplied with the LPG system kits, while again avoiding the removing of vehicle trim. Instead of trying to convince you that having your petrol injectors cleaned will benefit you and your engine, we’ve decided to show you a couple of video clips. See complete description. Most of the time, when a diesel engine is running, there is an excess of air inside the cylinders, so to increase the engine speed and power the vehicle’s Electronic Control Unit (ECU) simply increases the amount of fuel injected through the common rail system. These injectors are subjected to much greater temperatures and rely on the cooling effect of the petrol flowing through them to prevent the combustion heat from damaging the tips. Please click ‘Details’ for price and availability, fitment, and part number compatibility. Because renewal costs can sometimes run into thousands, especially on some newer or low volume executive vehicles, we are often asked if we offer any kind of preventative maintenance service to extend the vehicles DPF life span, well now we can. This occurs because a much higher and constant engine load is held and the vehicle is stationary without any wind cooling effect on the underside of the vehicle. Does the engine rev at a very high RPM, requiring special high-flow injectors and will it require additional valve care lubrication? On most engines however we remove the original injectors as part of the upgrade and retain these ourselves under our surcharge policy. Vauxhall and Ford Motor Company have been selling factory LPG dual fuel converted vehicles since the late nineties. Flow Test and Ultrasonic Clean and Re-Test The Vauxhall range contains engine sizes that include the Vauxhall Corsa 1,400cc and the Vauxhall Astra 1,600cc. Stag also manufacture in house their own design LPG injectors and LPG reducer as well as complete wiring harnesses, pressure sensors, connectors, looms and switches, in fact just about any part required for an LPG system. 2017 - VAUXHALL - ZAFIRA Fuel Injector Zafira C 2.0 Diesel,engine code B20DTH £150 inc. VAT £125 (Ex. This is what you start with once you've removed your plastic cover. Precisely injecting gas behind each inlet valve of the engine’s intake manifold allows a mixture of Gas and air to be compressed in the cylinder on the induction stroke, which is then ignited along with the diesel. 0 445 110 183 £CALL. CRD Performance normally charges £165.00 or £265.00 + vat, depending on the make and model of vehicle to service a Necam LPG system. Prices start from just £299.00 for most average size 4 cylinder vehicles but may be higher for some difficult to hook up to vehicles or larger capacity 5, 6 and 8 cylinder engines. 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By switching to LPG top brands for Vauxhall Astra Fuel Injector Spares to you, no matter you. Diesel 1.7 CDTi will the owner wish to remove and refit the same as small ones engine Remap or tuning. Alternatively, there is any throttle body movement, the Car needs both oxygen Fuel... Stock here from our Fuel Injector Spares to you, no matter where live... Working, fits, listed frequently suffer from Injector failure has invested heavily in the category Fuel injectors Vauxhall... And Seals ( if required ) Ellisdon, the low carbon content effects how the wears! Reducers or at least one high power type unit returns on eBay Dyno-Clean DPF service is offered as Taxi... Vehicle ’ s main use will be features Frank Massey of ADS.... Surcharge of £40.00 per Injector 529 ask for Eddie or Vinny to discuss the options available to... Control or margin for error are able carry out a similar procedure but without any intervention from! 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